Views: 0 Author: Site Editor Publish Time: 2026-01-29 Origin: Site
When a customer gets ready for a day at the beach, the last thing they want is a sunscreen container that leaks in their bag or is impossible to squeeze. For skincare brands, the packaging is almost as important as the SPF formula itself. It protects the product from degradation and ensures the user has a positive experience.
Selecting the right vessel for your product can feel overwhelming with so many options available. Whether you are launching a new SPF line or rebranding an existing one, this guide answers the most critical questions about selecting the ideal sunblock tube.
While you will occasionally see sunscreen in spray bottles or jars, the tube remains the undisputed king of sun protection packaging. But why is sunscreen tube packaging so dominant in the market?
The answer lies in functionality and hygiene. Sunscreen formulas are often sensitive to air and light exposure, which can degrade their effectiveness over time. Tubes offer a sealed environment that minimizes air intake compared to open jars. Furthermore, tubes are portable, durable, and allow consumers to control the dosage easily without dipping their fingers into the product, which reduces bacterial contamination.

Not all plastics are created equal. The material you choose depends on the viscosity of your formula and the level of protection it requires. Manufacturers typically offer three main types of tube materials: PE (Polyethylene), ABL (Aluminum Barrier Laminate), and PBL (Plastic Barrier Laminate).
Here is a quick comparison to help you decide which material suits your needs:
Feature | ABL (Aluminum Barrier Laminate) | PBL (Plastic Barrier Laminate) | PE (Polyethylene) |
Barrier Protection | Excellent (High protection against light/oxygen) | Very Good (Uses EVOH barrier) | Standard (Good for basic formulas) |
Appearance | Metallic shine capabilities | Seamless, high-quality printing | Classic plastic look and feel |
Flexibility | Medium (Holds its shape when squeezed) | High (Bounces back to original shape) | High (Soft and squeezable) |
Best For | High-end, sensitive SPF formulas | Complex designs & vibrant printing | Standard lotions and creams |
If your formula contains active ingredients that are highly sensitive to oxidation, an ABL tube is often the safest bet. However, for brands prioritizing intricate graphic designs and shelf appeal, PBL offers a fantastic surface for printing while maintaining strong barrier properties.
Sustainability is no longer just a trend; it is a requirement for many modern consumers. Shoppers are actively looking for brands that reduce their environmental footprint. Fortunately, packaging technology has evolved to meet this demand.
Eco friendly cosmetic tubes are now widely available without compromising on quality. You can look for options made from PCR (Post-Consumer Recycled) materials or bioplastics derived from sugarcane. These materials reduce the reliance on virgin fossil fuels and lower carbon emissions.
For companies looking to make this transition, Majesty packaging Co., Ltd. specializes in environmentally friendly materials that help your brand stay green while keeping your product safe.
Your packaging is your silent salesman. In a crowded retail environment, the design of your sunblock tube is what stops the scroll online or catches the eye in a store.
Customization goes beyond just slapping a logo on a white tube. You should consider:
· Diameter and Capacity: Tubes range widely in size. A 13mm tube might be perfect for a lip balm SPF, while a 60mm tube is better for body lotion.
· Heads and Caps: From flip-top caps to airless pumps, the dispensing mechanism affects user experience.
· Printing Techniques: Using hot gold stamping, silk-screen printing, or offset printing can elevate the perceived value of your product.
An excellent design team can help you navigate these choices to ensure uniqueness and diversity in your packaging.
Finding a reliable manufacturer is crucial. You need a partner with a standard workshop, advanced equipment, and a rigorous inspection team to ensure every tube meets safety standards.
For over 20 years, Majesty Packaging has provided high-quality cosmetic packaging solutions tailored to specific brand needs. Whether you need specific diameters, capacities ranging from 2ml to 400ml, or intricate printing processes, they have the expertise to deliver.
You can learn more about their production capabilities and commitment to quality by visiting their About Us page.
Choosing the right packaging is a balance of science and art. You need a tube that protects the chemical integrity of your sunscreen while looking beautiful enough to sit on a vanity. By understanding your material options—from ABL to eco-friendly plastics—and prioritizing high-quality customization, you can create a product that customers trust and love to use.